Non-woven Respirator Mask for Multi-purpose

Product Overview

Product Name: Particle Filtering Half Mask

Model: KST2180

Specification: 210mm × 80mm – 3ply

These devices are designed to protect against both solid and liquid aerosols, providing a dependable and resilient barrier in demanding work environments. The structural integrity of this respirator relies on a meticulously engineered multi-layer non-woven fabric construction. The outer layer and the interior oral layer are crafted from premium PP spunbond non-woven fabric, offering a smooth, skin-friendly texture that minimizes friction and irritation during extended wear. Positioned in the middle is a high-filtration performance melt-blown non-woven fabric, acting as the core defense mechanism against microscopic airborne hazards.

To ensure prolonged ergonomic comfort, the ear straps are exceptionally soft and pliable, distributing tension evenly to prevent localized pressure points behind the ears. Furthermore, the nose bridge strip is manufactured from shape-retaining plastic materials that conform precisely to the unique contours of the wearer's nose bridge. This adaptive fit secures a tight, personalized seal, significantly reducing the risk of inward particulate leakage.

EU-Type Examination Notified Body

Strict compliance and rigorous testing form the foundation of our respiratory protection devices. Achieving certification through a recognized European notified body ensures that the mask meets exacting safety and performance criteria. The comprehensive evaluation process scrutinizes material integrity, breathing resistance, and overall filtration efficacy. By partnering with SGS Fimko Oy, a globally respected testing institution, we guarantee that each unit aligns with the essential health and safety requirements mandated for personal protective equipment. This stringent validation process provides procurement teams and safety officers with the absolute assurance needed when sourcing reliable occupational safety gear.

Risk Protection & Filtration Performance

These devices are designed to protect against both solid and liquid aerosols. In environments where airborne particulates pose a constant occupational threat, maintaining a secure breathing zone is critical. The advanced filtration media is specifically calibrated to capture fine dust, mists, and potentially hazardous aerosols before they can penetrate the respiratory system. The assessment methodology involves comprehensive total inward leakage tests and precise measurements of filter material penetration, ensuring that the mask performs consistently under varying environmental conditions and prolonged exposure levels.

Product Specifications

The technical specifications of the Particle Filtering Half Mask detail a carefully balanced combination of materials designed for optimal safety and breathability. Each structural layer serves a distinct purpose, from the physical support of the spunbond outer layer to the critical particle capture of the melt-blown core. These specific grammage measurements (such as the 35g/m² protective layer and 25g/m² filter layer) are selected not only for their filtration capabilities but also for their structural stability, ensuring the mask maintains its shape without collapsing in humid conditions. The integration of a polyethylene-covered aluminum clip and ultrasonic sealing technology further enhances the durability and consistent fit of the device.

Key Advantages & Ergonomic Design

• Latex-free & Fiberglass free: Formulated meticulously without common allergens or abrasive fibers, significantly reducing the risk of skin sensitization or respiratory irritation during prolonged exposure.
• Easy to Breathe Through: The optimized density of the melt-blown filter layer ensures excellent air permeability, preventing excessive heat and moisture buildup within the breathing chamber.
• Soft, Odorless & Non-Irritating, Skin-friendly: The interior oral layer features a super-soft spunbond material that remains completely odorless, providing a clean, comfortable, and distraction-free sensory experience against the face.
• Soft earloops with ultrasonic welding process, pain-free and comfortable wearing experience: The highly elastic ear bands are securely attached using advanced ultrasonic welding, eliminating the need for harsh staples and ensuring the straps remain intact without causing friction or pain behind the ears.
• Achieve CE certificate (Certificate FI20/967658 for B Module, and Certificate CN21/42515 for D Module): Fully compliant with stringent European safety directives, facilitating smooth procurement and regulatory approval for international markets.

Production Capacity & Supply Chain

Supply Ability: 30 million pcs per month.

Maintaining a robust and uninterrupted supply chain is paramount for large-scale industrial operations and continuous safety compliance. Our manufacturing infrastructure is specifically engineered to support a massive production output of 30 million pieces every month. This extensive capacity ensures that even the most substantial volume requirements are met with consistent lead times and uncompromising material integrity. By leveraging automated ultrasonic welding lines and streamlined material sourcing, we provide a stable, dependable inventory flow that global procurement networks can rely on to keep their operations running smoothly without the risk of protective equipment shortages.

Usage Guidelines & Application Scenarios

This respirator is suitable for use in protection against the non-toxic solid and liquid aerosols. Proper application is essential for maximizing the protective capabilities of the device. It is critical to assess the specific environmental hazards before selection. Do not use out of the scope of use defined in the warnings. Misapplication in environments with toxic gases or insufficient oxygen levels severely compromises safety. Failure to properly use this product may result in serious health damage or death. Always ensure the mask is fitted correctly and the seal is intact prior to entering the hazardous zone.

FFP1 NR: Filter Efficiency 80%; Allocated Protection Factor (FPA) is 4; Examples of applications are Handling of stone / rubble / cellulose.

FFP2 NR: Filter Efficiency 94%; Allocated Protection Factor (FPA) is 10, Examples of applications are Sanding of soft wood, composite materials, rust, putty, plaster, plastics / cutting, deburring, grinding, drilling of metal.

FFP3 NR: Filter Efficiency 99%; Allocated Protection Factor (FPA) is 20; Examples of applications are Sanding of hard wood (beech, oak) / treatment of wood using copper, chrome or arsenic based products / impact stripping of paint / sanding of cement.

Packaging & Logistics Optimization

Efficient packaging design plays a vital role in both hygiene preservation and logistical optimization. Each respirator is individually sealed in a non-sterile PE bag, safeguarding the device from contamination, moisture, and dust during transit and extended storage. This single-piece packaging ensures that every mask remains in pristine condition until the exact moment of use. Furthermore, the standardized box and carton dimensions are meticulously calculated to maximize pallet utilization and streamline international shipping. This thoughtful approach to packaging reduces spatial waste, simplifies inventory management, and ensures the products arrive at their destination securely.

Fitting Instructions for Secure Seal

Achieving a proper seal is fundamental to the effectiveness of any respiratory device. Follow these steps meticulously to ensure optimal fit and protective function:

1. 1. Unfold the mask: Carefully open the folded structure, ensuring the inner oral layer remains clean and untouched by contaminated surfaces.
2. 2. Position the mask under the chin covering mouth and nose: Cup the device firmly against your face, making sure the lower edge rests securely beneath your chin for a stable foundation.
3. 3. Adjust the ear loop to make it comfortable: Stretch the soft polyester and spandex bands over your ears, ensuring they lie flat to prevent pinching or discomfort during extended shifts.
4. 4. Press soft nosepiece to conform snugly around the nose: Using both index fingers, mold the polyethylene-covered aluminum clip to the exact shape of your nasal bridge, eliminating any potential gaps.
5. 5. To check fit, both hands over the mask and exhale vigorously: If air flows around the nose, tighten the nosepiece. If air leaks around the edge, reposition the ear loop for better fit. Re-check the seal and repeat the procedure until the mask is sealed properly, ensuring no unfiltered air breaches the breathing zone.

Comprehensive Respiratory Protection

Ensure your safety and respiratory well-being with Kingstar's Particle Filtering Half Mask. Designed to provide advanced protection against airborne particles, this high-performance mask is your reliable barrier in any demanding environment. With its exceptional filtration efficiency, it effectively filters out harmful particles, safeguarding your respiratory health. Whether you're at work in an industrial setting or engaged in daily activities that expose you to particulate matter, trust Kingstar's Particle Filtering Half Mask to keep you safe and protected.

Comfort and durability are at the forefront of our design philosophy. The Particle Filtering Half Mask features highly adaptable structural elements for a personalized and secure fit, ensuring maximum comfort during extended wear. Crafted with premium, rigorously tested materials, this mask offers both reliability and structural stability. Its resilient design means you can rely on it for extended periods without experiencing degradation in breathability or fit, making it a highly practical choice for demanding workforces. Experience the perfect balance of ergonomic comfort and uncompromising protection with Kingstar's Particle Filtering Half Mask.

At Kingstar, we prioritize workplace safety above all else. Our Particle Filtering Half Mask meets the most stringent industry standards and regulations, making it an ideal choice for ensuring a safe and compliant working environment. With its exceptional filtration capabilities, it provides reliable protection against a wide range of airborne particles, including fine dust, pollen, and other hazardous contaminants generated during mechanical processes. Invest in the well-being of your employees and yourself with Kingstar's Particle Filtering Half Mask—a trusted, certified solution for occupational safety and personal respiratory defense.

Choose Kingstar's Particle Filtering Half Mask and make occupational health a clear priority. Whether you're working in hazardous conditions involving composite materials or going about your daily routine in dusty environments, this mask offers superior comfort, structural durability, and reliable filtration. Rest easy knowing that you're protected from airborne particles, thanks to the mask's advanced multi-layer filtration technology. With Kingstar's Particle Filtering Half Mask, you can confidently navigate any particulate-heavy environment, ensuring your safety and well-being. Invest in proven reliability—choose Kingstar for unparalleled protection and operational peace of mind.